Soaps & Detergent Processing Equipments

Twin Worm Simplex Plodder

Twin worm simplex plodder / Pelletizer takes up refines the material from mixer
The mixture is extruded by twin screws through the fine orifices of noodle plate
Twin cylindrical barrel made of highthick SS 304/ MS and precision machined inners
Barrel is constructed with thick back flanges to match to the twin output gearbox
The barrel is jacketed and pressure tested for chilled water circulation
Twin screws left and right flutes are designed with reduction pitch
Screws are solidly casted SS 304, X ray tested with flights for positive extrusion
Spider plates support the screws with SS pin and Teflon bush supports
The worm shaft is supported at the end through heavy duty thrust bearing housing
Main motor : Crompton / Kirloskar make 1440 rpm 3 phase
Helical Gear box-Radicon/Santhi/Elecon fitted with sturdy double output gear box
Rotary SS shredders fitted on worms cut equal lengths of noodles


    Additional Information:
    • Item Code: PLT-S-SS-MS

    Twin Worm Duplex Vacuum Plodder

    • Twin Worm Duplex Vacuum Plodder Refines the Soap Mixture to Smooth Bars
    • Duplex Plodder Comprise of Pre Plodder and Final Plodders Driven Individually
    • The Mixture Is Extruded by Twin Screws in Pre plodder Orifices of Noodle Plate
    • Rotary SS Shredders on Worms Cut Equal Lengths Noodles & Pass to Vacc.Chamber
    • Vacuum Chamber Connects the Pre Plodder and Final Plodder with Openable Lid
    • Final Plodder Compacts the Soaps to A Fine Finished Bar by Its Conical Jacket Mouth
    • Twin Cylindrical Barrel Made of SS 304/ MS and Precision Machined Inners
    • Barrel Is Constructed with Thick Back Flanges to Match to the Twin Output Gearbox
    • The Barrel Is Jacketed and Pressure Tested for Chilled Water Circulation
    • Twin Screws Are of 300 mm Dia Each with Left and Right Flutes with Reduction Pitch
    • Screws Are Solidly Casted SS 304, X Ray Tested with Flights for Positive Extrusion
    • The Worm Shaft Is Supported at the End Through Heavy Duty Thrust Bearing Housing
    • One Motor at the Top Stage and another Motor at the Bottom Stage
    • Double extrusion mouth with Heating system


      Additional Information:
      • Item Code: PLT-DV-SS-MS

      SS Sigma Mixer


      Capacity Range :

      2000 kgs/ 1500 kgs /1000 kgs / 500 kgs / 250 kgs / 100 kgs / 50 kgs / 25 kgs / 10 kgs Batch Size

      Sigma mixer is a heavy duty mixer designed for dough mixing which is essential in the soaps , detergents, foods, rubber,chemical industries etc.
      The Z arm or Sigma blade is designed for uniform mixing and criss cross flow of materials.
      The blades rotate in the ratio of 1:1.5 ( 24 : 36 ) rpm
      The mixer is supplied with jacket or without jacket as per the requirement of the customer.
      We supply in different capacities with fully SS, Partly SS and fully MS constructions.Discharge is by hydraulic door opening system or through screw rod system.
      Heavy duty gear box and gears are used to withstand high viscous mixing.
      Sigma blades are solidly casted, machined, x ray tested before fitting.
      Minimal uniform gap is maintained between the trough and the blades.

      Sigma Mixer


      Capacity Range :
      2000 kgs/ 1500 kgs /1000 kgs / 500 kgs / 250 kgs / 100 kgs / 50 kgs / 25 kgs / 10 kgs Batch Size

      Sigma mixer is a heavy duty mixer designed for dough mixing which is essential in the soaps , detergents, foods, rubber,chemical industries etc.
      The Z arm or Sigma blade is designed for uniform mixing and criss cross flow of materials.The blades rotate in the ratio of 1:1.5 ( 24 : 36 ) rpm
      The mixer is supplied with jacket or without jacket as per the requirement of the customer.We supply in different capacities with fully SS, Partly SS and fully MS constructions.
      Discharge is by hydraulic door opening system or through screw rod system.
      Heavy duty gear box and gears are used to withstand high viscous mixing.
      Sigma blades are solidly casted, machined, x ray tested before fitting.
      Minimal uniform gap is maintained between the trough and the blades.

      Single Worm Duplex Vacuum Plodder


      Additional Information:
      • Item Code: PLS-DV-SS-MS

      Single Worm Simplex Plodder

      • The Single Worm Simplex Plodder Is Used for Bar Extrusion Or Noodling
      • Simplex Plodder Refines the Mixed Mass Through Noodle Plate of Specified Diameter
      • Driven by Crompton/Kirloskar Motor Through Suitable Gear Box
      • Elecon/ Radicon/Santhi Make Gear Box Is Used for Speed Reduction
      • Product Contact Parts Are Made of SS 304 / MS. Barrel Is Made of SS / MS Pipe
      • Worms with Reduction Pitch Are SS 304 Casted and Tested
      • Option of Cone with Heater Arrangement Or Noodle Plate Is Provided
      • Worm Is Supported at the Barrel Center Through Teflon Bush Pins
      • The Barrel Is Jacketed for Chilled / Cooled Water Circulation
      • Basic Frame Is Made of Sturdy MS Base and Covered Suitably
      • The Worms Are Easily Removable and Refittable by the Triple Teeth Coupling
      • End Thrust Bearing of Heavy Duty in Nature Provides Longer Running Life


        Additional Information:
        • Item Code: PLS-S-SS-MS

        Cage Mill

        Cage Mill

        We are a honored Cage Mill Manufacturer in the industry, based in India. The cage mill machine offered by us is also called Super Siever. It can crush, grind, pulverize and blend powders/abrasive materials. The high performance cage mill machine can pulverize the powder and sticky material to a homogenous mass. It can also break the lumps from the powder mass that discharges from the blender. The cage mill equipment is beneficial in the manufacturing of detergent powders, food products, industrial chemicals. pesticide powders and pharmaceutical products. Some of the key features of this cage mill machinery are mentioned below:

        • Compact design and structure, takes up very less space
        • Ends are suitably sealed
        • For intermittent inspection & maintenance, a quick opening system is provided
        • In comparison to other machines, our cage mill consumes lesser power
        • Lumps are break into power form by SS blades
        • SS perforated mesh is used to make 'bottom trough'
        • SS/MS construction of rigid cylindrical shell
        • The final particle size determines the 'perforated mesh size'
        • To clean the cage mill, SS perforated sheets are removed in a user friendly manner

        Technical Specifications

         

        Model

        Aspro-CM-250

        Aspro-CM-500

        Aspro-CM-1000

        Aspro-CM-2000

        Aspro-CM- 4000

        Output (Kgs/Hr)

        Upto 250

        Upto 500

        Upto 1000

        Upto 2000

        Upto 4000

        Contact Parts

        MS / SS

        SS /MS

        MS

        MS

        MS

        Preforated Sheet

        SS304

        SS304

        SS304

        SS304

        SS304

        Power Required

        0.75KW

        2.2KW

        3.7KW

        5.5KW

        7.5KW

        Dimension (LxBxH)

        1000x700x900

        1250x1000x1200

        1500x800x1800

        2000x950x200

        2500x1250x2150

        Weight (Approx.) in Kgs

        400

        550

        800

        980

        1300


        Additional Information:
        • Item Code: CM-MS

        Triple Roll Mill

        Triple Roll Mill

        We strive to sustain the trusted position of a top 'Triple Roll Mill Manufacturer' from India, with our hard work and highest quality standards. Triple Roll Mill Machines are used for milling, refining, homogenous, flake thick paste material to thin sheet forms. Few of the application areas of this mill are industries that demand fine smooth finish, with the absence of gritty substances. Depending on the requirements of customers, we ADHI SAKTHI can manufacture triple roll mill machines with SS constructions or chilled cast steel rolls or both. The rolls rotate in diametric direction with respect to each other at variable speeds.

        • Drip trays are provided, which assists in avoiding spillages
        • For material discharge, adjustable end scrapers are provided
        • Rexroth coupling at the roll sides is also provided. This ensures chilled water circulation in to the rolls.
        • The gap between the rolls is quite adjustable

        Technical Specifications

         

        Model

        Aspro-TRM-100

        Aspro-TRM-250

        Aspro-TRM-500

        Aspro-TRM-1000

        Aspro-TRM-2000

        Output (Kgs/Hr)

        Up to 100

        Up to 250

        Up to 500

        Up to 1000

        Up to 2000

        Roll Diameter / Length in mm

        150x400

        200x500

        250x600

        300x700

        400x900

        Roll MOC

        Chilled Cast Steel Roll With Hardened SS sleeve

        Power Required in KW

        2.2 KW

        7.5 KW

        15.0 KW

        22.5 KW

        30 KW

        Roller Speed in RPM-Slow

        90

        90

        85

        85

        80

        Middler Roller

        145

        145

        130

        130

        120

        Fast Roller

        220

        220

        195

        1995

        180

        Dimension (LxBxH)

        1400x950x1050

        1900x1000x1150

        2500x1100x1150

        2600x1500x1200

        2850x1550x1200

        Weight (Approx) in Kgs

        350

        1130

        2450

        3700

        3950

        * Production rate depends upon the material characteristics

          Sigma Mixer

          Sigma Mixer Effectively mix solid and liquid constituents to homogeneous dough
          Specially designed Z Blades provide criss cross material flow for effective
          Side Plates : 10 mm MS/4mm SS & J Plate Combination of 8/4 mm respectively
          Trough is reinforced by MS Channel & side Plates to with Stand Heavy Load
          Z Blades are of casted SS 304 & X Ray tested to Withstand Heavy Mixing Load
          Main Motor : 30 Hp - Crompton / Siemens Make - 1440 RPM 3 Phase
          Material discharge will be tilting type
          Gear Box : 10.5" / 40 : 1 Ratio Radicon/ Elecon / Santhi make

          SS Cage Mill

          We are an honored Cage Mill Manufacturer in the industry, based in India. The cage mill machine offered by us is also called Super Siever. It can crush, grind, pulverize and blend powders/abrasive materials. The high performance cage mill machine can pulverize the powder and sticky material to a homogenous mass. It can also break the lumps from the powder mass that discharges from the blender. The cage mill equipment is beneficial in the manufacturing of detergent powders, food products, industrial chemicals. pesticide powders and pharmaceutical products. Some of the key features of this cage mill machinery are mentioned below:

          • Compact design and structure, takes up very less space
          • Ends are suitably sealed
          • For intermittent inspection & maintenance, a quick opening system is provided
          • In comparison to other machines, our cage mill consumes lesser power
          • Lumps are break into power form by SS blades
          • SS perforated mesh is used to make ‘bottom trough’
          • SS/MS construction of rigid cylindrical shell
          • The final particle size determines the ‘perforated mesh size’
          • To clean the cage mill, SS perforated sheets are removed in a user friendly manner

          Triple Roll Mill

          We strive to sustain the trusted position of a top ‘Triple Roll Mill Manufacturer’ from India, with our hard work and highest quality standards. Triple Roll Mill Machines are used for milling, refining, homogenous, flake thick paste material to thin sheet forms. Few of the application areas of this mill are industries that demand fine smooth finish, with the absence of gritty substances. Depending on the requirements of customers, we ADHISAKTHI can manufacture triple roll mill machines with SS constructions or chilled cast steel rolls or both. The rolls rotate in diametric direction with respect to each other at variable speeds.

           

          • Drip trays are provided, which assists in avoiding spillages
          • For material discharge, adjustable end scrapers are provided
          • Rexroth coupling at the roll sides is also provided. This ensures chilled water circulation in to the rolls.
          • The gap between the rolls is quite adjustable
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